Energy-Intensive Manufacturing

PAIN POINTS

Industry pain points

Manufacturers of chemical materials, rubber and plastics, medical devices, packaging and printing, and other high energy consumption manufacturers typically have energy-intensive processes, complex on-site conditions, high safety requirements, and strong equipment operation continuity requirements. The main pain points of the client include:
The process system, air conditioning system, air compressor system, and exhaust system consume high energy, leaving significant room for improvement.
The plant management system is highly related to the process system, and system abnormalities can directly affect production stability.
The site environment is complex, making equipment maintenance, anomaly inspection, and construction coordination challenging.
Energy data is incomplete, making it difficult to establish effective management mechanisms for unit product energy consumption, system energy efficiency, and KPIs.
Energy-saving measures such as heat recovery, waste heat utilization, and system adjustment lack systematic planning.
With increasing requirements for safety, environmental protection, energy consumption, carbon emissions, and compliance, companies need more traceable data management capabilities.

SOLUTION

JOSUN Solutions

JOSUN provides end-to-end services spanning power distribution, MEP systems, process utilities, automation and controls, FMCS facility management, EMS energy management, and heat recovery. We help energy-intensive manufacturers establish centralized operations, optimize energy performance, implement anomaly detection and early warning, and drive continuous improvement.

KPI/ROI

Customer value

Establish a centralized facility management platform to improve the operation and maintenance efficiency of complex plant areas.
Reduce energy waste through energy data analysis and KPI management.
Improving overall energy efficiency through heat recovery and system optimization.
Reduce communication costs across systems, teams, and regions.
Assisting customers in improving the stability and maintainability of production support systems.

Delivery methods

Professionalism and standardization, full lifecycle delivery.

Design and planning stage

Platform setup phase

Project execution phase

System Adaptation Stage

Operational phase

Design and planning stage

D 0 ESG Preparatory Course
D 1 Sustainability Requirements Definition
D 2 Smart Systems Requirements Definition
D 3 Energy-Efficient MEP Planning and Design
D 4 Green Building Assessment and Design

Platform setup phase

P 0 System architecture analysis
P 1 FMCS Management Platform
P 2 TPMS management platform
P 3 BDCC management platform
P 4 Energy Management Platform
P 5 MEP subsystem intelligent control
P 6 Carbon Emission Management Platform

Project execution phase

E 0 Efficient equipment selection
E 1 Energy-Efficient Chiller Plant
E 2 Smart Air Handling Unit (AHU)
E 3 Smart Lighting Control
E 4 5G smart factory

System Adaptation Stage

S 0 Building Performance Verification Cx
S 1 System equipment performance testing
S 2 HVAC system TAB
S 3 Introduction of system operation and maintenance strategies

Operational phase

O 0 ESG Talent Capability Building
O 1 Carbon Management Capability Training
O 2 Carbon Accounting Rules Training
O 3 Product-Line Carbon Footprint Analysis
O 4 Carbon Peaking and Carbon Neutrality Roadmap
O 5 Supply chain carbon reduction strategies
O 6 IFRS S2 Alignment Preparation
O 7 5-year ESG strategic planning
O 8 Energy consumption and carbon emission data analysis
O 9 Equipment energy-saving improvement assessment
O 10 Introduction of energy management system

Energy-Intensive Manufacturing

Industry pain points

JOSUN Solutions

Customer value

Related cases

Professionalism and standardization, full lifecycle delivery.