From energy management to thermal energy recycling, establishing a new paradigm for sustainable manufacturing

An international manufacturing company introduced energy management and heat recovery systems in a new factory in Thailand, creating a high-efficiency, sustainable factory
Establish energy flow visibility and KPI-based management
Established an FMCS intelligent facility management platform
Implement a heat recovery system

Southeast Asia, Thailand

Achievements and transformation

💰 Financial Benefit (ROI)

Establish energy flow visibility and KPI-based management
Improve equipment energy efficiency
Reduce energy waste and operating costs
Strengthen energy management decision-making capabilities

⚡ Operational and management improvements

Establish centralized factory operations monitoring and management capabilities
Enhance equipment operation transparency
Strengthen cross-system energy data management capabilities
Establish a foundation for intelligent operational management

🌱 ESG and sustainable value

Establish a data foundation for energy and carbon management
Enhance energy reuse capacity
Support enterprises in overseas sustainable manufacturing layouts
Establish a foundation for the development of low-carbon factories

Customer background

The company is an important member of the industrial materials manufacturing supply chain, with products widely used in industrial equipment, electronic products, and various manufacturing applications.
With global supply chain layout adjustments and increased overseas capacity demand, the company established a new manufacturing base in Thailand, hoping to introduce smart factory operations and energy management systems at the initial stage of factory construction to improve operational efficiency and sustainable development capabilities.
Since the rubber and material processing process involves extensive thermal energy applications and utility equipment operation, improving energy efficiency and making effective use of recyclable energy has become a key issue in the new plant's planning.

Challenges and pain points

The process has high thermal energy demand, and energy cost pressures are significant

The rubber and material processing process requires long-term use of heating equipment and utility systems, resulting in high energy consumption.

New factories must simultaneously establish energy management capabilities

Without a comprehensive monitoring and management framework, it will be difficult to continuously optimize equipment performance and energy efficiency in the future.

Insufficient process waste heat utilization

If the large amount of thermal energy generated during manufacturing is not recycled, it will increase energy waste and operating costs.

JOSUN Sustainability Solutions

The integrated model of "Consulting + Platform + Engineering" achieves a transformation from decentralized management → data-driven → continuously optimizes energy-saving transformation

Learn about our products and platforms

Visible: Energy Data Inventory and KPI Management (Energy Management)

Through the energy management system, we establish mechanisms for energy flow analysis and KPI management, helping managers monitor the energy usage status and equipment operation efficiency of each system.
👉 Establish the foundation for energy management decision-making

Guandezhun: FMCS Smart Factory Integration Platform (FMCS Management System)

Introduced a one-stop FMCS plant management platform that integrates information on energy systems, utilities, and key plant facilities.
Through centralized monitoring and data analysis mechanisms, equipment management efficiency and operational transparency are enhanced.
👉 Enhance equipment management and energy governance capabilities

Implementation: Introduction of heat recovery system (heat recovery system)

Recover and reuse the thermal energy generated by processes and equipment operations, improving overall energy efficiency.
Through an energy recycling mechanism, we reduce energy waste and support corporate sustainability goals.
👉 Establish a low-carbon and high-efficiency factory operation model

APPLICATION

Why JOSUN

Deep expertise in energy-intensive manufacturing environments

Understand the high demands for energy efficiency and equipment stability in materials processing and industrial manufacturing.

FMCS × energy management × heat recovery integration

From energy monitoring to thermal energy reuse, we assist enterprises in establishing a comprehensive energy-saving management framework.

Support sustainable planning for new overseas facilities

Assisting enterprises in establishing a foundation for energy management and low-carbon operations at the initial stage of factory construction.