With the rapid expansion of new energy and semiconductor material capacity, how can high energy consumption and high-cleanliness processes be stabilized?

A high-end electronic materials manufacturing base introduced an FMCS system to create a next-generation smart facility management platform

Suzhou, mainland China

Achievements and transformation

💰 Financial and operational value

Improve the integration efficiency of public systems at new factories
Reduce future factory expansion and system integration costs
Enhance the transparency and management capabilities of factory operations

⚡ Operations and energy efficiency improvement

Establish visualization capabilities for high-cleanliness process energy
Improve the efficiency of air conditioning, cleanroom, and utility system management
Strengthen process stability and equipment adaptability for high-end materials

🌱 ESG and smart management value

Establish a data foundation for energy and carbon management
Supporting ESG requirements in the semiconductor and new energy supply chains
Laying the foundation for future AI-powered factory operations and predictive management capabilities

Customer background

This company serves as a manufacturing base for high-end electronic packaging materials and new energy materials, focusing on applications such as semiconductor packaging, new energy battery packaging materials, thermal conductive materials, and functional film materials, serving the supply chain of semiconductor, new energy, and high-end electronics manufacturing.
The factory is located in the Kunshan Fine Materials Industrial Park in China, a newly built high-end materials manufacturing base, featuring integrated R&D, pilot testing, and mass production, while simultaneously meeting process requirements for high cleanliness, high stability, and high safety.
With the rapid growth in demand for new energy, advanced packaging, and semiconductor materials, energy management and plant systems are no longer just infrastructure—they are critical capabilities that affect yield, product stability, and customer validation.

Challenges and pain points

High-cleanliness material processes require extremely high environmental stability

Material formulation, coating, curing, and clean environments are sensitive to temperature, humidity, and process stability. If environmental control fluctuates, material consistency and quality are easily affected.

Consumption is distributed across the utility system and process environment

High energy consumption comes not only from the main process equipment but also from cleanrooms, air conditioning dehumidification, baking and curing, air compression, and exhaust gas treatment systems, making energy management complex.

ESG requirements in the new energy and semiconductor supply chains continue to rise

In addition to demanding product performance, international clients are gradually raising requirements for carbon management, chemical compliance, and ESG disclosure. Energy and data governance capabilities have become part of supply chain competitiveness.

JOSUN Sustainability Solutions

The integrated model of "Consulting + Platform + Engineering" achieves a transformation from decentralized management → data-driven → continuously optimizes energy-saving transformation

Learn about our products and platforms

Visible: Energy Data Inventory and Visualization (Energy Management)

Conduct energy inventory and flow direction analysis for the high energy-consuming utility systems and process environments of newly built material factories, establish a foundation for energy visualization management, and enable managers to grasp the energy usage status of different regions, equipment, and systems.
👉 Establish foundational energy management capabilities for high-cleanliness material processes

Managing Effectively: Smart Factory Operations and FMCS Integration (FMCS Management System)

Introduced the FMCS plant management system, integrating air conditioning, cleanrooms, air compression, cooling circulation, and exhaust gas treatment utility systems. Through centralized monitoring and exception management, it improves plant operation efficiency and equipment stability.
👉 Strengthen cross-system integration and intelligent management capabilities for newly built material factories

Achievable: Smart construction of new factories and long-term operational infrastructure (system integration)

During the new factory construction phase, energy management and smart plant architecture are planned simultaneously to reduce the integration difficulty of future expansions and the introduction of new processes with ESG management, establishing a long-term, sustainably optimized smart factory foundation.
👉 Enhance the future expansion and smart flexibility of newly built high-end material factories

APPLICATION

Why JOSUN

End-to-end delivery capabilities:

One of the few teams in the industry capable of delivering "MEP implementation + consulting diagnostics + software platform" in one place, providing one-stop integration and bridging the technical gap between software and hardware.

Extensive plant facilities engineering experience:

We are not only familiar with factory equipment and process logic but also a strategic partner with factory operation logic, ensuring that energy-saving solutions "do not affect production stability."

Ongoing enablement framework:

What we offer is not a one-off project, but a continuous adjustment and optimization mechanism based on data analysis, ensuring that energy-saving results are maintained over the long term and upgraded as policies evolve.