PRODUCTS

FMCS management platform

PRODUCTS

FMCS management platform

BACKGROUND REQUIREMENTS

Core requirements for intelligent factory operations and maintenance systems

Real-Time Monitoring for MEP / HVAC / Process / Office Environment Systems

Instantly collect facility operational data with real-time monitoring and alarm capabilities, supporting trend analysis of critical operating parameters. The platform also enables scheduling and scenario-based control for small-scale air handling units.

Management & Analytics Application Tools

Offering a comprehensive suite of tools including visualization models, report generation, data analytics dashboards, alarm systems, equipment management, and operations & maintenance management. Through real-time monitoring and intelligent analytics, we optimize equipment operation and maintenance schedules, enhance decision support and energy efficiency management, and ensure systems operate at peak performance while maintaining regulatory compliance.

System Integration

Unify all subsystems within the facility, eliminate data silos, and achieve centralized management of equipment, energy, and environmental data. Through coordinated applications and optimized control strategies, we enable synergistic operation and intelligent maintenance across all systems, improving overall efficiency and scalability.

Certification System Tools

ISO 50001: Establishes a systematic energy management framework for organizations, covering energy planning, energy baseline setting, performance indicators, monitoring and measurement, operational control, and continuous improvement.
ISO 14064: Provides tools for the quantification, monitoring, reporting, and verification of greenhouse gas emissions and emission reductions.

FMCS intelligent operation and maintenance management platform architecture

FMCS server

Intelligent application scenarios

Comprehensive coverage of factory management scenarios

Facility Subsystem Management

Print news

System real-time display

Warning alert

Chart news

Dashboard

Warning Report

Permission management
Major events milestone board

Major event reminders

Review of major events
Operations and maintenance management

Inspection schedule scheduling

Maintenance work order tracking

Emergency response to alarms

Multi-level notifications for messages

Maintenance effectiveness evaluation

Tracing the history of the accident
Energy management

Energy consumption is measured by itemization

Energy performance assessment

Demand monitoring

Regular meter reading

Energy consumption alert

Production energy consumption analysis
Organizational Carbon Management

Organize carbon emission accounting

Organize GHG inventory

Carbon management

Carbon reduction

Carbon emission report

Data quality evaluation
Product carbon management

Product carbon footprint

Carbon management

Carbon emission report

Data quality evaluation
General scenarios

Facility Knowledge Base

Equipment Ledger

Operation records

Operating Reports

Multi-platform collaboration

Work order management
Data middle platform

Integration of multiple data sources

Document cleaning

Indicator calculation

Visualize analysis

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Communication and protocol layer

Information convergence transmission and exchange

IoT cloud intelligent communication gateway
Network switch

Edge collection and monitoring

Factory operations subsystem sensing

Energy efficiency data center system

Ice-water system

Medium and low temperature chilled water systems

Cooling water system

Hot water system
BA automatic control system

MAU

RCU

PAH

AHU

OAC air conditioning box

DCC system

General exhaust
Intelligent air conditioning

Air Compression System

Air compressor cooling water

Air pressure heat recovery

Process water systems
Meter

Digital electric meter

Cold/heat meter

Digital water meter

Gas flow meter

Environmental sensors
Third-party system/device integration

Process exhaust

Acid and alkali exhaust

Wastewater system

FCU module

Dosing system

Dust collection system

Power systems

FFU

VOC exhaust

Pure water system

Photovoltaic systems

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Digital device management functions

Monitoring, management, and maintenance comprehensively improve equipment management efficiency

Equipment data collection and configuration

Historical trend analysis

Equipment operation log

Equipment operation and maintenance management

Operations task tracking board

Instantly monitor the status and progress of all operations tasks, with tasks color-coded to clearly distinguish between not started, in progress, completed, or overdue. Quickly filter, query, and view task details, improving management efficiency and response speed.

Operations and maintenance plan board

Provides annual/monthly maintenance schedule and Gantt chart displays, clearly comparing scheduled tasks with actual execution. The system supports automatic reminders and templated scheduling to ensure tasks are executed on time without omissions.

Operation and maintenance operation hour statistics

Automatically counts each person's working hours and task distribution, assisting in analyzing manpower input and work efficiency. Support abnormality alerts and team comparisons serve as a basis for team performance evaluation.

Knowledge base management

Centralized management of various technical documents and handling experience, supporting full-text search and multi-format archives. Facilitate quick review and experience sharing, creating organizational learning assets.

Building a Safe, Compliant, and High-Performance Framework for Smart Operations and Maintenance

Energy and Power Guarantee Group

This ensures absolute reliability and efficiency of the core power supply.

Environment and Process Control Group

Achieve precise control and compliance of the production environment.

Top-level decision-making and management

Transform data into insights to empower management decisions.

A Unified Platform for Site-Wide Visibility and Coordinated Control

Power monitoring systems

Refrigeration station monitoring system

Power and resource management

Smart Air Handling Unit (AHU)

Environmental systems

Environmental compliance

Energy management

Operations and maintenance cockpit

Power monitoring systems: the gatekeepers of electrical safety

Design Concept: Focus on "Power Quality" and "Power Supply Reliability".

Monitoring scope

High voltage side: transformer temperature rise, circuit breaker status, comprehensive protection alarm
Low voltage side: U, I, P, Q, PF, harmonic analysis

Core features

Power Topology Diagram: Dynamically displays supply and distribution circuit trajectory and fault location within seconds.
Demand management: Real-time load trends are monitored and alerts for over-planned electricity usage.

Architecture

Communication integration

Refrigeration Station Monitoring System: From Group Control Optimization to Free Cooling

Design Concept: Park Cold Source Hub, Achieving 'High Efficiency (COP)' and 'Unattended Operation'.

Platform features

Energy efficiency cockpit: real-time computing system COP (kW/RT).
Intelligent optimization: Automatically calculates the optimal startup combination and pump frequency conversion.
One-touch start/stop: enables unattended operation and automatic failure switching.

Core strategy

Free Cooling: Automatically monitors outdoor wet-bulb temperatures during transitional seasons, switching to cooling tower mode when conditions are met, utilizing natural cooling sources.

Comprehensive power and resource management

Air Compression/Nitrogen Production Station (CDA&N2)

Core: Focus on 'gas quality' and 'constant pressure.'
Highlights: Analyzes add-offload ratios and calculates unit consumption (kWh/Nm³), avoiding "big horses pulling small cars."

Heating Station (Heating)

Core: Ensuring 'heating stability' and 'system energy efficiency.'
Highlights: Constant temperature/constant pressure closed-loop control ensures stable process heat usage.

Smart Lighting

Core: Achieving "on-demand lighting" and "zoned energy saving."
Highlights: Automatically scheduled according to production shifts, one-click control in the central control room.

Water Systems

Core: Adopt a "data monitoring" strategy for centralized management.
Highlights: Aggregates wastewater/rainwater data, and proactively alerts when key parameters exceed standards or faults.

Smart Air Handling Unit (AHU): Comprehensive solution for integrated MEP control and edge computing

Design Concept: Deeply integrates the physical architecture of the air conditioner enclosure with intelligent algorithms.

Architectural advantages

Integrated intelligent unit: Manufacturer pre-installed controllers and sensors, with built-in optimization algorithms.

Core features

Algorithm-driven: Built-in enthalpy calculation, optimal start-stop, variable static pressure control, and other energy-saving strategies.
Plug and play: only a communication line is needed on-site, greatly simplifying deployment.
Transition season strategy: Automatically increase fresh air utilization, prioritizing natural cooling sources.

Cleanroom environmental monitoring: Provides stable assurance for demanding processes

Design Concept: Focuses on strict control of temperature, humidity, and pressure difference, emphasizing 'local visualization' and 'instant alerts.'

Key indicators

Temperature
Relative humidity
Micro-pressure difference

Platform features

Environmental trend chart: records historical curves for quality traceability and analysis.
Dual alarms: On-site audio-visual alerts + pop-up prompts in the control room, ensuring problems are detected immediately.

Environmental compliance

Process exhaust

Core: Serving as the 'Environmental Compliance Defense Line' and adopting third-party system integration strategies.
Highlights: Automatically generates daily environmental data reports; Map third-party device images 1:1 to FMCS, achieving unified supervision.

Energy Management System (EMS): The actuary of costs

Design Concept: Adhering to the principles of "full energy coverage (breadth)" and "three-level metering system (depth)."

Breadth

Horizontally covering all energy media such as water, electricity, compressed air, and nitrogen.

Depth

Level 1 (Checkpoint): Entire plant
Level 2 (Regional): System/workshop
Level 3 (equipment): High energy consumption equipment

Core output

Energy flow Sankey diagram: Visually displays energy flow direction and loss.
Cost allocation report: Automatically generates energy consumption bills for each department.

Integrated operations and maintenance cockpit: from full-domain sensing to decision support

Design concept: Intelligent brain, providing management with a "one-picture" panoramic view of factory operations.

Operations Command Center

Data refreshes in seconds, providing a "One Page" of real-time panoramic operation.
Summarize green energy efficiency KPIs, supply assurance rates, and environmental compliance rates.

Decision support

Beyond 'surveillance', moving toward 'decision-making.'
Through data mining, proactively identify energy consumption anomalies and potential equipment hazards, assisting in formulating optimization strategies.

Facility Subsystem Management

Equipment status monitoring

Integrate multiple building subsystems, enabling operational analysis of each subsystem through a single interface and real-time monitoring of each system's operational status.
Equipment ledger information management

You can select the appropriate equipment and quickly obtain complete records of its entire lifecycle, including basic information, maintenance information, maintenance information, and repair information, making it easy for operations and maintenance personnel to accurately locate and view information.
Device alarm association

Configurable layout maps of building spaces and equipment. When various faults and alarm information occur, the model can instantly generate corresponding alarms, display precise locations, and pop up the corresponding alarm content.
2D/3D (optional) monitoring interface presentation

It can integrate BIM models to present 3D architectural visualization interfaces, accelerating the positioning of equipment by operators and maintenance personnel.
Equipment energy efficiency analysis

Analyze equipment energy consumption and operational efficiency to obtain overall operational benefits.

FMCS Supervisory-Level Operations and Maintenance

Exhaust gas system

Comprehensive HVAC monitoring and management

Compressed Air System Monitoring

Pure water system

Dust collection system

Environmental systems

Module control

Power monitoring

Equipped with exhaust system monitoring

Exhaust gas treatment system flowchart (VOC/thermal exhaust/acid-alkali exhaust), fan/damper operation status monitoring, flow direction and airflow of each exhaust gas pipeline, suction hood switch status, and monitoring of exhaust towers (scrubber, combustion, adsorption) operating parameters.

Key operating parameter monitoring

Main fan airflow, duct negative pressure, total system exhaust volume, treatment efficiency of each section, exhaust gas concentration detection (such as VOCs concentration), as well as maximum, minimum, and average statistics of total emissions.

Abnormal alerts and notifications

Alarms for operational faults of exhaust gas treatment equipment (fans, pumps, valves), pipeline blockage/rupture, exhaust gas exceeding limits, and alarm information is instantly pushed to emails and platforms.

Digital twin process monitoring

Visualize equipment layouts, pipeline water flow, and equipment operating, stopped, or fault states.

Critical operating parameter monitoring

Monitor chilled-water and cooling-water supply and return temperatures, chiller condenser entering and leaving water temperatures, pump VFD frequency feedback, and equipment remote/local status.

Anomaly alerts and notifications

Generate alerts when equipment status or operating parameters exceed defined thresholds, with immediate email notifications.

Environmental safety monitoring

Monitor temperature, humidity, and video surveillance feeds.

Digital twin process monitoring

Equipment layout, pipeline pressure and flow detection, equipment operation/shutdown/fault effectiveness

Key operating parameter monitoring

Supply temperature, outlet pressure, outlet flow, specific power......

Abnormal alarms and notifications

Alerts are issued when device status or parameters exceed thresholds, and alert information is promptly sent via email.

Environmental safety monitoring

Temperature and humidity

Digital twin process monitoring

Pure water production system flowchart, raw water/pretreatment/RO/EDI system operation status monitoring, pure water storage tank level monitoring, water supply pump parameter monitoring.

Key operating parameter monitoring

Real-time monitoring of key parameters such as replenishment volume, influent pH value, raw water conductivity, primary and secondary RO pure water conductivity, sand and carbon production tank liquid levels, and primary and secondary RO production tank liquid levels

Abnormal alerts and notifications

Provides early warnings for key items such as water supply pump fault alarms, storage tank high and low liquid level alerts, and pure water quality abnormalities (excessive conductivity), with daily and monthly alarm counts.

Digital twin process monitoring

Visualize the dust collection system process flow and monitor the operating status of main and branch fans, negative pressure and airflow at extraction points and ducts, and dust collectors, including baghouse filters, cartridge filters, and cyclone separators.

Critical operating parameter monitoring

Monitor critical dust collection system parameters in real time, including inlet pressure, differential pressure, unit temperature, inlet temperature, fan frequency, and air velocity.

Anomaly alerts and notifications

Generate alerts for critical parameters, including inlet temperature and pressure, unit differential pressure and temperature, fan frequency and current, outlet temperature, and outlet air velocity. Daily and monthly alert counts are also tracked.

Digital twin process monitoring

Cleanroom and functional area floor plans displayed, with monitoring points for temperature, humidity, pressure difference, and particle count, and real-time overlay of regional environmental data.

Key operating parameter monitoring

Temperature, humidity, pressure difference, cleanliness (particle count) for each zone, supports maximum, minimum, and average statistics, with real-time updates and historical trend analysis.

Abnormal alerts and notifications

Environmental parameter limit alarms (such as abnormal temperature and humidity, reverse pressure difference, particle count exceeding limit), instant email push of abnormal information, and system pop-up reminders.

Module control

Floor plan control: Monitor equipment status and operate control panels directly from the floor plan.
Schedule control: Import time schedules for automated control.

Digital twin process monitoring

Distribution system topology diagram, switch status monitoring, feed line status, load operating parameter monitoring, transformer/DC panel/comprehensive protection parameter monitoring, etc

Key operating parameter monitoring

Transformer load rate, power factor, maximum, minimum, and average calculation of power data, transformer overheating

Abnormal alerts and notifications

Alerts are issued when device status or parameters exceed thresholds, and alert information is promptly sent via email.

Energy management

The value energy management brings to customers

Identify waste points

System energy consumption rankings, anomaly point prompts identify high energy consumption areas.

Optimize energy efficiency ratios

Analyze the energy consumption trends per unit product by combining capacity data.

Supporting ESG management

System electricity, water, and gas consumption indicators become the foundational data for sustainable management.

IS50001

Energy flow, energy baseline, energy performance

Features of the energy management platform

Energy consumption statistics

Display the company's total consumption of electricity, water, gas, heat, and other energy using unified energy units (such as KGCE).

Demand monitoring

Records the enterprise's electricity load and peak usage every 15 minutes, allowing users to view demand in each area of the enterprise.

Time-of-Use Monitoring

Provides electricity usage, consumption, and cost shares for each area by peak, shoulder, and off-peak period.

Energy performance

Evaluates energy performance and utilization across enterprises and facilities, helping managers benchmark efficiency, identify improvement opportunities, and track metrics such as energy use per unit of output, revenue, and floor area.

Instrument status monitoring

Real-time monitoring of the status of edge meters, water meters, and other instruments, as well as the number of devices under different conditions, and recording the time and value of the last upload at key points.

GHG inventory

Feature List - Organizational Carbon Management

Overview of carbon emissions

Organizational Carbon Management

Information management

System settings

Overview of carbon emissions

Core organizational carbon indicators are displayed in a visual chart, filtered by organization and year, and compared with the baseline year.

Organization big screen

Displays the organization's core carbon indicators on a large screen, allowing filtering by year, quarter, or month.

Carbon flow chart

Displays the flow of an organization's carbon greenhouse gas emissions in the form of a carbon flow chart.

Organize reports

Displays the emission status of sources under the organization in report form, allowing data filtering by date, organization, source scope, source type, and other criteria, and viewing daily emission data for individual sources.

Setting organizational boundaries

Manages boundaries between legal entities and organizations, supports data filtering by company name and address, and allows viewing of emissions data under the organization.

Emission source management

Management of emission sources under Scope 1, Scope 2, and Scope 3 supports screening by source type and affiliated organization; Allows basic settings, parameter settings, and formula settings for emission sources, and supports attachment management and daily reporting.

Organize carbon reporting

Generate organizational carbon reports under current legal boundaries by year, providing detailed report viewing and download.

Data center

View the relevant attachments uploaded to the organizational carbon and provide bulk download functionality.

Full-domain settings

Set global carbon-related presets that can be modified in future standards or policy changes.

Organize a carbon element library

Preset carbon-related variable information for variable invocation when setting emission source formulas, allowing for modification if standards or policies change later.

Equipment management

Synchronize relevant edge devices, allowing viewing basic device information, region, online status, last upload time, and other details.

Unit group management

Organize carbon unit groups and unit information management, set preset units under unit groups, and inter-unit information conversion factors.

Background information source

Organize the management of carbon background data sources

DELIVERY PROCESS

Professionalism and standardization, end-to-end delivery in five major stages

Design inspection phase

Platform setup phase

Project execution phase

System Adaptation Stage

Operational phase

Design inspection phase

D 0 ESG Preparatory Course
D 1 Sustainability Requirements Definition
D 2 Smart Systems Requirements Definition
D 3 Energy-Efficient MEP Planning and Design
D 4 Green Building Assessment and Design

Platform setup phase

P 0 System architecture analysis
P 1 FMCS Management Platform
P 2 TPMS management platform
P 3 BDCC management platform
P 4 Energy Management Platform
P 5 MEP subsystem intelligent control
P 6 Carbon Emission Management Platform

Project execution phase

E 0 Efficient equipment selection
E 1 Energy-Efficient Chiller Plant
E 2 Smart Air Handling Unit (AHU)
E 3 Smart Lighting Control
E 4 5G smart factory

System Adaptation Stage

S 0 Building Performance Verification Cx
S 1 System equipment performance testing
S 2 HVAC system TAB
S 3 Introduction of system operation and maintenance strategies

Operational phase

O 0 ESG Talent Capability Building
O 1 Carbon Management Capability Training
O 2 Carbon Accounting Rules Training
O 3 Product-Line Carbon Footprint Analysis
O 4 Carbon Peaking and Carbon Neutrality Roadmap
O 5 Supply chain carbon reduction strategies
O 6 IFRS S2 Alignment Preparation
O 7 5-year ESG strategic planning
O 8 Energy consumption and carbon emission data analysis
O 9 Equipment energy-saving improvement assessment
O 10 Introduction of energy management system

APPLICATION

Recommended application scenarios

A transportation hub｜Commercial complexes｜Smart retail

A transportation hub

Commercial complexes

Smart retail