From energy management to smart control, we are building replicable overseas smart factory models

A global electronics manufacturing base enhances energy efficiency and operational management capabilities through FMCS and intelligent control systems
Electricity costs can be reduced by about 5–10%
System energy efficiency can be improved by approximately 5–15%
Air conditioning system energy savings up to 25%

Southeast Asia, Indonesia

Achievements and transformation

💰 Financial Benefit (ROI)

Energy flow tracking and KPI management can reduce overall electricity costs by approximately 5–10%.
HVAC energy optimization measures can deliver energy savings of approximately 5–10% across individual subsystems.
Centralized management and system optimization through the FMCS platform improve overall system energy performance.

About 10–25%

⚡ Operational and management improvements

Established centralized factory operations monitoring and management capabilities
Enhanced equipment operation stability and management transparency
Assisted local plant operations teams in quickly building management capabilities
Established a replicable smart factory management model

🌱 ESG and smart manufacturing value

Establish a data foundation for energy and carbon management
Enhance energy management capabilities at overseas sites
Supported smart factories and sustainable operational development
Laid the foundation for future AI Agents and autonomous control applications

Customer background

The company is a key member of the global electronics manufacturing supply chain, with products covering information devices, communication products, smart terminals, and consumer electronics. With adjustments in global supply chain layout and expansion of overseas capacity, the company is actively strengthening the construction of overseas manufacturing bases, aiming to improve operational efficiency and management consistency through intelligent plant management and energy management capabilities. For overseas factories, how to quickly establish stable plant management capabilities with limited manpower, while balancing energy-saving benefits and equipment stability, has become a key issue in smart factory construction.

Challenges and pain points

Overseas factory equipment systems are complex, making it difficult to quickly replicate management experience

There are numerous systems for air conditioning, electricity, and utilities, and relying too heavily on the experience of specific personnel will increase subsequent management and training costs.

Local operations teams need to quickly build management capabilities

Overseas locations often face issues such as insufficient personnel experience and long training cycles, requiring simpler, more standardized operational models

High-tech electronics factories consume intensive energy

Air conditioning systems and utility equipment need to operate stably for long periods. Without energy management and intelligent control mechanisms, energy waste is likely to occur.

JOSUN Sustainability Solutions

The integrated model of "Consulting + Platform + Engineering" achieves a transformation from decentralized management → data-driven → continuously optimizes energy-saving transformation

Learn about our products and platforms

Visible: Energy Data Inventory and KPI Management Establishment (Energy Management)

Through smart meters and energy management systems, a comprehensive energy flow analysis and KPI management mechanism has been established, enabling managers to grasp the energy consumption status and efficiency of each system.
👉 Electricity costs can be reduced by about 5–10%.

Manage: FMCS Integrated and Intelligent Monitoring Platform (FMCS Management System)

Deploy an integrated FMCS facility management platform to unify HVAC, electrical power, and utility systems, enabling centralized monitoring, control, and analytics.
Platform analytics and system optimization continuously improve equipment operating efficiency and management visibility.
👉 Improve overall system energy efficiency by approximately 5–15%.

Achieved: Smart Air Conditioning and Edge Computing Control (Smart Air Handling Unit (AHU))

Introduced smart air handling unit (AHU)es and IWA edge computing logic control technology to standardize and automate air conditioner operation logic.
Through the one-touch start function of the air conditioning system, the system operation process is greatly simplified, lowering the threshold for operation and helping local plant teams get started quickly.
👉 Each subsystem of the air conditioning system can improve energy savings by 10–25%.

APPLICATION

Why JOSUN

Deep expertise in high-tech electronics manufacturing environments

Understand the high demands of high-tech electronics factories for equipment stability, air conditioning control, and energy efficiency.
Supporting overseas bases to quickly replicate successful experiences
Reduce overseas site introduction and training costs through standardized control logic and intelligent management platforms.

FMCS × Energy Management × Edge Computing Integration Capability

It's not just equipment monitoring; through intelligent control technology, equipment management moves from passive monitoring to proactive optimization.

Proven experience in rapidly replicating overseas operations

Reduce overseas site introduction and training costs through standardized control logic and intelligent management platforms.