Establish an energy flow and KPI management framework
Enhancing transparency in energy management
Strengthen equipment management efficiency
Establish a data-driven decision-making foundation
How can global PCB leaders simultaneously manage energy while expanding overseas production?
An international PCB manufacturer introduced FMCS and heat recovery systems in a new factory in Thailand, creating a high-efficiency smart factory
Establish an energy flow and KPI management framework
Introduced the FMCS intelligent facility management platform
Implement a heat recovery system
Establish an energy flow and KPI management framework
Introduced the FMCS intelligent facility management platform
Implement a heat recovery system
Southeast Asia, Thailand
Achievements and transformation
💰 Management efficiency
⚡ Operational efficiency
Establish centralized factory operations monitoring capabilities
Improves equipment operational stability
Strengthen cross-system energy governance capabilities
Establish a foundation for intelligent management
Improves equipment operational stability
Strengthen cross-system energy governance capabilities
Establish a foundation for intelligent management
🌱 ESG and sustainable value
Establish a data foundation for energy and carbon management
Enhance energy reuse capacity
Support enterprises in overseas sustainable manufacturing layouts
Laying the foundation for future smart factories and AI-powered energy-saving optimization applications
Enhance energy reuse capacity
Support enterprises in overseas sustainable manufacturing layouts
Laying the foundation for future smart factories and AI-powered energy-saving optimization applications
Customer background
The company is a key member of the global high-tech electronics supply chain, with products widely used in servers, AI computing, communication equipment, consumer electronics, and automotive electronics. With global supply chain restructuring and rapid growth in Southeast Asian manufacturing demand, the company has established a new production base in Thailand, aiming to expand capacity while simultaneously building a highly efficient, low-energy, and long-term sustainable factory operation model. For the PCB industry, process equipment and utility systems have huge energy demands, so improving energy efficiency and strengthening energy management capabilities has become a key factor in new factory planning.
Challenges and pain points
PCB process energy consumption is high
High-tech electronic materials processes involve a large amount of utility and process equipment operation, with energy costs being a major operating expense.
There is room for improvement in process waste heat and energy utilization efficiency
A large amount of thermal energy is generated during manufacturing, and if not effectively recycled, it will increase energy waste and operating costs.
New factories need to simultaneously establish energy management capabilities
Without a comprehensive energy monitoring and analysis mechanism, it will be difficult to continuously optimize equipment performance and energy usage efficiency in the future.
JOSUN Sustainability Solutions
The integrated model of "Consulting + Platform + Engineering" achieves a transformation from decentralized management → data-driven → continuously optimizes energy-saving transformation
Visible: Energy Flow Analysis and KPI Management (Energy Management)
Visible: Energy Flow Analysis and KPI Management (Energy Management)
Through the energy management system, we establish mechanisms for energy flow analysis and KPI management, helping managers grasp the energy usage status and equipment performance of each system.
👉 Establish the foundation for energy management decision-making
👉 Establish the foundation for energy management decision-making
Guandezhun: FMCS Smart Factory Integration Platform (FMCS Management System)
Guandezhun: FMCS Smart Factory Integration Platform (FMCS Management System)
Introduced a one-stop FMCS plant management platform to integrate information on energy systems, utilities, and facilities.
Through centralized monitoring and data analysis capabilities, improve equipment management efficiency and operational transparency.
👉 Establish smart energy governance capabilities
Through centralized monitoring and data analysis capabilities, improve equipment management efficiency and operational transparency.
👉 Establish smart energy governance capabilities
Implementation: Introduction of heat recovery system (heat recovery system)
Implementation: Introduction of heat recovery system (heat recovery system)
Heat generated during processes and equipment operation is recovered and reused, improving energy efficiency.
Through a thermal energy recycling mechanism, we help companies reduce energy waste and establish more sustainable factory operation models.
👉 Enhance the efficiency of energy reuse
Through a thermal energy recycling mechanism, we help companies reduce energy waste and establish more sustainable factory operation models.
👉 Enhance the efficiency of energy reuse
APPLICATION
Why JOSUN
Deep expertise in PCB and high-tech electronics manufacturing environments
Understand the PCB industry's high demands for energy efficiency, equipment stability, and utility system management.
FMCS × energy management × heat recovery integration
From energy monitoring to thermal energy reuse, we assist enterprises in establishing a comprehensive energy governance framework.
Support sustainable planning for new overseas facilities
Assisting enterprises in establishing a foundation for smart management and low-carbon operations during the factory construction phase.
