How can new factories achieve energy conservation from day one?

An international electronic components manufacturer built a new factory in Southeast Asia and introduced smart factory operations and energy-saving systems, achieving up to 25% energy savings in air conditioning systems.
Electricity costs can be reduced by about 5–10%.
System energy efficiency can be improved by approximately 5–15%
Air conditioning system energy savings up to 25%

Southeast Asia, Thailand

Achievements and transformation

💰 Financial Benefit (ROI)

Energy flow tracking and KPI management can reduce overall electricity costs by approximately 5–10%.
HVAC energy optimization measures can deliver energy savings of approximately 10–25% across individual subsystems.
Centralized management and system optimization through the FMCS platform improve overall system energy performance.

About 5–15%

⚡ Operational and management improvements

Establish centralized factory operations monitoring and management capabilities
Enhance equipment operation stability and management transparency
Enhance the coordinated operation efficiency of air conditioning, cooling towers, and exhaust systems
Establish system CX verification and continuous optimization mechanisms
Enhance the operational management capabilities of overseas new factories

🌱 ESG and sustainable value

Establish a data foundation for energy and carbon management
Reduce factory energy consumption and carbon emission intensity
Support enterprises in overseas sustainable manufacturing layouts
This lays the foundation for future AI energy-saving optimization and autonomous control applications

Customer background

The company is a key member of the global electronic components supply chain, with products widely used in information equipment, power products, consumer electronics, and industrial application markets.
With global supply chain layout adjustments and increased manufacturing demand in Southeast Asia, the company has established new production bases overseas, aiming to introduce smart factory operations and energy-saving design concepts from the initial stage of factory construction, creating a new-generation factory that balances energy efficiency, equipment stability, and sustainable development.
For high-tech electronics factories, maintaining optimal energy efficiency while continuously growing production demand is a key issue in new factory planning.

Challenges and pain points

Energy costs and operational efficiency of new plants must be planned in parallel

If energy-saving planning is not considered during the factory construction phase, subsequent improvements often have high costs and limited benefits.

High-tech electronics factories have high air conditioning loads

The production environment requires maintaining stable temperature and humidity, with air conditioning and utility equipment running for extended periods, resulting in high energy consumption.

The equipment system is diverse, requiring the establishment of integrated management capabilities

Air conditioning, cooling towers, exhaust systems, and energy equipment are highly interconnected, requiring integrated platforms and control strategies to improve overall efficiency.

JOSUN Sustainability Solutions

The integrated model of "Consulting + Platform + Engineering" achieves a transformation from decentralized management → data-driven → continuously optimizes energy-saving transformation

Learn about our products and platforms

(1) Visualization: Energy data visualization and KPI management (energy management

Through the energy management system, we establish mechanisms for energy flow analysis and KPI management, helping managers grasp the energy usage status and equipment performance of each system.
👉 Electricity costs can be reduced by about 5–10%.

Guandezhun: FMCS Smart Factory Integration Platform (FMCS Management System)

Deploy an integrated FMCS facility management platform to consolidate data from HVAC, chilled-water systems, exhaust equipment, and energy systems, enabling centralized monitoring and data analytics.
Platform analytics and system optimization continuously improve equipment operating efficiency and management visibility.
👉 Improve overall system energy efficiency by approximately 5–15%.

Achieving it: Smart air conditioning and high-efficiency energy-saving systems (smart energy-saving solutions)

Introducing smart air handling unit (AHU)es, smart cooling towers, smart exhaust fans, and heat recovery systems, and using system Cx verification mechanisms to ensure the equipment design benefits are truly realized.
From equipment selection and control strategies to system validation, a complete energy-saving management framework is established.
👉 Each subsystem of the air conditioning system can improve energy savings by 10–25%.

APPLICATION

Why JOSUN

Deep expertise in energy optimization for high-tech electronics facilities

Understand the high demands of high-tech electronics manufacturing for environmental control, equipment stability, and energy efficiency.

FMCS × intelligent energy optimization system integration

From energy management and air conditioning control to heat recovery systems, we help enterprises establish a complete smart energy-saving architecture.

Establish a high-performance factory foundation from the construction stage

Through system CX and optimized control strategies, we ensure that design benefits are truly realized and continuously optimized.