Amid rising energy costs and carbon reduction pressures, how can renowned global power manufacturers achieve high efficiency and energy savings?

Through an integrated model of "Consulting + Platform + Engineering," we consolidate factory energy data and equipment systems, significantly improving energy efficiency and building carbon management capabilities without compromising production quality and capacity.
12.94%: Annual total electricity consumption reduction per plant (over 4.06 million kWh)
27.14%: Electricity consumption per square meter decreased (significantly improved efficiency per square meter)
27 million RMB: Assisted clients in securing local government subsidies to accumulate (reducing payback cycles)

Suzhou, mainland China

Achievements and transformation

Financial Return (ROI):

Total electricity savings 12.94%; APF and ERS equipment have cumulatively saved over a bit of power

7.2 million kWh

Operations and Energy Efficiency Improvement:

Management shifted from 'passive repair' to 'predictive maintenance' for unit energy consumption

Down 29.7%

ESG and Compliance Value:

Successfully established a digital GHG inventory system supporting RE100 greenhouse gases

Emission reduction: 41.52%

Customer background

As the production hub for high-precision electronic products, this major power supply manufacturer must operate its HVAC, compressed air, and MEP systems 24 hours a day. As capacity expands, it faces chain challenges such as "management relying entirely on experience, data fragmentation, and uncontrolled energy costs." As global supply chains increasingly demand carbon reduction, there is an urgent need for a systematic solution that balances production stability with ESG compliance.

Challenges and pain points

Profits eroded by energy consumption:

Facing a severe environment with electricity prices rising nearly 20% and natural gas prices increasing by 30%, traditional management models can no longer effectively stop losses.

Compliance and ESG pressures of 'falling behind without upgrading':

International clients include SBTi/RE100 in their procurement weights. If transparent and verifiable carbon emission data cannot be provided, they will face a survival crisis of "Upgrade, or risk losing orders."

Energy data is fragmented and difficult to manage:

Water, electricity, gas, and air conditioning systems are separate facilities, lacking real-time monitoring and overall analysis, making it difficult for managers to grasp overall energy consumption in real time.

JOSUN Sustainability Solutions

The integrated model of "Consulting + Platform + Engineering" achieves a transformation from decentralized management → data-driven → continuously optimizes energy-saving transformation

Learn about our products and platforms

Visible: Energy Diagnosis and Management Mechanism Establishment (Energy Conservation Consulting Services)

In a multi-system factory operation with complex energy consumption sources, JOSUN conducts energy inventory and flow analysis to break down the electricity usage structure of air conditioning, air compressors, and process equipment, establishing energy KPIs and management indicators.
👉 This shifts energy from being "distributed and invisible" to "visualized management," effectively reducing unnecessary energy consumption

Control: Achieving intelligent dynamic energy saving while ensuring process stability (energy saving without process interference)

In manufacturing scenarios, "energy saving must never sacrifice yield" is an untouchable red line. JOSUN introduced the Energy Management Platform (IWA/FMCS), deeply integrating previously scattered equipment data and optimizing equipment operation strategies through analysis and monitoring mechanisms.
👉 Shifting from relying on "manual judgment" to "data-driven precision operations," ensuring that every kilowatt-hour of electricity maximizes its production value.

Achieved: Equipment optimization and energy-saving retrofit implementation (system energy-saving retrofit project)

In the context of declining efficiency and high energy consumption of existing equipment, JOSUN optimized and upgraded its air conditioning system, cooling equipment, and energy recovery, complementing it with continuous monitoring and adjustment mechanisms.
👉 This ensures that energy-saving effects can be maintained over the long term and implemented in actual operations

APPLICATION

Why JOSUN

End-to-end delivery capabilities:

One of the few teams in the industry capable of delivering "MEP implementation + consulting diagnostics + software platform" in one place, providing one-stop integration and bridging the technical gap between software and hardware.

Extensive plant facilities engineering experience:

We are not only familiar with factory equipment and process logic but also a strategic partner with factory operation logic, ensuring that energy-saving solutions "do not affect production stability."
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Ongoing enablement framework:

What we offer is not a one-off project, but a continuous adjustment and optimization mechanism based on data analysis, ensuring that energy-saving results are maintained over the long term and upgraded as policies evolve