Establish energy flow visibility and KPI-based management
Improve equipment energy efficiency
Reduce energy waste and operating costs
Strengthen energy management decision-making capabilities
From energy management to thermal energy cycling, establishing new standards for sustainable electronic materials factories
An international CCL materials manufacturer built a new plant in Southeast Asia and introduced energy management and heat recovery systems, creating a high-efficiency smart factory
Established an FMCS intelligent facility management platform
Implement a heat recovery system
Strengthen equipment energy efficiency management
Established an FMCS intelligent facility management platform
Implement a heat recovery system
Strengthen equipment energy efficiency management
Southeast Asia, Thailand
Achievements and transformation
💰 Financial Benefit (ROI)
⚡ Operational and management improvements
Establish centralized factory operations monitoring and management capabilities
Enhances the stability and transparency of equipment operation
Establish cross-system energy data management capabilities
Strengthen the foundation of factory energy management
Enhances the stability and transparency of equipment operation
Establish cross-system energy data management capabilities
Strengthen the foundation of factory energy management
🌱 ESG and sustainable value
Establish a data foundation for energy and carbon management
Enhance energy reuse capacity
Reduce energy consumption and carbon emission intensity
Support enterprises in overseas sustainable manufacturing layouts
Enhance energy reuse capacity
Reduce energy consumption and carbon emission intensity
Support enterprises in overseas sustainable manufacturing layouts
Customer background
The company is a key material supplier in the global PCB supply chain, specializing in the manufacturing of copper foil substrates (CCL) and advanced electronic materials. Its products are widely used in servers, AI, high-speed computing, and communication equipment.
With the continued growth of the global electronics industry and increasing demand for overseas capacity deployment, the company has established a new production base in Southeast Asia, hoping to introduce smart energy management and high-efficiency energy-saving design during the planning phase of the new factory.
For the electronic materials industry, the large energy consumption generated by high-temperature processes and public equipment operation has become a key issue for sustainable operations.
With the continued growth of the global electronics industry and increasing demand for overseas capacity deployment, the company has established a new production base in Southeast Asia, hoping to introduce smart energy management and high-efficiency energy-saving design during the planning phase of the new factory.
For the electronic materials industry, the large energy consumption generated by high-temperature processes and public equipment operation has become a key issue for sustainable operations.
Challenges and pain points
Electronic materials process energy consumption is high
The CCL process involves multiple high-energy-consuming devices and thermal applications, with energy costs accounting for a high proportion of total operating costs.
New factories need to simultaneously establish energy management capabilities
Without a comprehensive energy monitoring and analysis mechanism, it will be difficult to continuously optimize equipment performance and energy usage efficiency in the future.
Process waste heat is easily wasted
During the operation of high-temperature equipment, a large amount of thermal energy is generated, and if not properly utilized, it will increase energy waste and operating costs.
JOSUN Sustainability Solutions
The integrated model of "Consulting + Platform + Engineering" achieves a transformation from decentralized management → data-driven → continuously optimizes energy-saving transformation
Visible: Energy Data Inventory and KPI Management (Energy Management)
Visible: Energy Data Inventory and KPI Management (Energy Management)
Through the energy management system, we establish mechanisms for energy flow analysis and KPI management, helping managers monitor the energy usage status of various processes and equipment.
Establish an energy data foundation as a basis for subsequent energy-saving optimization.
👉 Establish the foundation for energy management decision-making
Establish an energy data foundation as a basis for subsequent energy-saving optimization.
👉 Establish the foundation for energy management decision-making
Guandezhun: FMCS Smart Factory Integration Platform (FMCS Management System)
Guandezhun: FMCS Smart Factory Integration Platform (FMCS Management System)
Deploy an integrated FMCS facility management platform to consolidate data from utility equipment, energy systems, and critical facility infrastructure.
Centralized monitoring and data analytics improve equipment management efficiency and operational visibility.
👉 Enhance equipment performance and energy management efficiency.
Centralized monitoring and data analytics improve equipment management efficiency and operational visibility.
👉 Enhance equipment performance and energy management efficiency.
Implementation: Introduction of heat recovery system (heat recovery system)
Implementation: Introduction of heat recovery system (heat recovery system)
Heat generated from processes and equipment operation is recovered and reused to reduce energy waste.
Through thermal recovery and energy reuse mechanisms, we improve overall energy efficiency and establish a more sustainable factory operation model.
👉 Enhance energy efficiency and carbon reduction capabilities
Through thermal recovery and energy reuse mechanisms, we improve overall energy efficiency and establish a more sustainable factory operation model.
👉 Enhance energy efficiency and carbon reduction capabilities
APPLICATION
Why JOSUN
Deep expertise in electronic materials and energy-intensive industries
Understand the high demands of the electronic materials manufacturing industry for energy efficiency, utility equipment, and process stability.
FMCS × energy management × heat recovery integration
From energy data monitoring to thermal energy reuse, we assist enterprises in establishing a comprehensive energy-saving management framework.
Support for sustainable planning for new factories
Assisting enterprises in establishing a foundation for energy management and low-carbon operations at the initial stage of factory construction.
