C1: Explosive demand for new energy and semiconductor materials in western China: How can high-end material factories stabilize energy consumption and quality?

C2 has established an intelligent management foundation for high-end material processes starting with new factory construction
Appendix: A high-end electronic materials giant has partnered with JOSUN to build a smart FMCS platform, enhancing the operational efficiency and management capabilities of new factories
Introduced energy management and FMCS facility management systems
Establish a centralized factory management and control platform
Supports KPI management, early warnings, and automated reports
Enhance the operational efficiency and management transparency of high-cleanliness material factories
Reduces the burden of manual inspections and data integration

Mainland Nantong

Achievements and transformation

💰 Financial and operational value

Enhance plant operation efficiency and management transparency
Reduces the costs of manual inspection and document organization
Strengthen cross-system centralized management and control capabilities

⚡ Operations and energy efficiency improvement

Establish energy flow visibility and KPI-based management
Enhance coordination efficiency of high-energy-consuming utility systems
Enhance the stability of the high-cleanliness process environment

🌱 ESG and smart management value

Supporting energy consumption management, ESG disclosure, and supply chain audit requirements
Establish a traceable and analyzable foundation for energy and plant data
Laying the foundation for future AI-powered factory operations and predictive management capabilities

Customer background

The company focuses on high-end electronic packaging materials, new energy application materials, and high-end equipment materials, with product applications covering semiconductor packaging, new energy battery materials, and high-end electronics manufacturing supply chains.
The Sichuan base is a key new capacity node in western China. In addition to expanding supply capacity, it also aims to enhance regional supply chain flexibility and customer delivery efficiency.
Because material processes heavily rely on clean environments, stable temperature and humidity, and process consistency, plant management capabilities are no longer just infrastructure—they are crucial for yield, customer validation, and stable mass production.

Challenges and pain points

High-cleanliness material processes require extremely high environmental stability

The processes of encapsulant adhesives, thermal conductive materials, and new energy materials are sensitive to temperature, humidity, and clean environments. If the factory system control is unstable, it can easily affect product consistency and reliability.

High-energy-consuming utility systems operate for long periods, resulting in high operational complexity

Systems such as stirring dispersion, vacuum defoaming, coating, baking and curing, air conditioning dehumidification, and exhaust gas treatment require long-term stable operation, with energy management leaning more towards whole-plant coordination and environmental control.

Increasing pressure on ESG, chemical compliance, and supply chain audits

In addition to local energy consumption and environmental regulations in China, semiconductor and new energy clients are also increasingly demanding GHG inventory, ESG disclosure, and chemical compliance management.

JOSUN Sustainability Solutions

The integrated model of "Consulting + Platform + Engineering" achieves a transformation from decentralized management → data-driven → continuously optimizes energy-saving transformation

Learn about our products and platforms

Visible: Visualization of Energy and Plant Data (Energy Management)

For high-energy-consuming utility systems and process environments, we conduct energy inventory and data integration, establish capabilities for energy flow, KPI management, and real-time monitoring, enabling managers to grasp the operational status of different systems and regions.
👉 Establish a visual management foundation for energy and plant operations in high-end materials factories

Managing Control: Centralized Factory Management and FMCS Integration (FMCS Management System)

Introduced a one-stop FMCS facility management platform, integrating systems for air conditioning, cleanrooms, air compression, cooling circulation, and exhaust gas treatment. Through centralized management, control, and optimization platforms, the overall operation and maintenance efficiency and equipment management capabilities are enhanced.
👉 Strengthen cross-system integration and intelligent management capabilities for newly built material factories

Achieved: Intelligent management mechanisms and optimized operations (system integration)

Through platform data analysis, automated reporting, KPI indicators, and early warning functions, manual inspections and data integration burdens are reduced, improving management response speed and long-term operational efficiency.
👉 Establish intelligent operation and maintenance capabilities for high-cleanliness material factories and continuous optimization

APPLICATION

Why JOSUN

Understanding of advanced materials processing and clean-environment requirements

Familiar with semiconductor packaging materials, new energy materials, and high-cleanliness processes, all of which require high environmental control and equipment stability.

Smart facility systems integration for greenfield plants

From the factory construction stage, we have implemented energy management and FMCS architectures to help enterprises establish a sustainable and scalable smart factory foundation.

Data-driven O&M and ESG management capabilities

Through KPI, reporting, and alert management, we assist enterprises in meeting ESG disclosure, energy management, and supply chain audit needs.