How can new overseas factories quickly set up smart factory management systems?

An international electronics manufacturing company introduced FMCS and edge computing control at a new plant in Mexico, creating a highly efficient smart factory management model
Establish energy flow visibility and KPI-based management
Electricity costs can be reduced by about 5–10%.
Introduced the FMCS intelligent facility management platform
System energy efficiency can be improved by approximately 5–15%

North America, Mexico

Achievements and transformation

💰 Financial Benefit (ROI)

After establishing an energy flow and KPI management mechanism, overall electricity costs can be reduced by about 5–10%.
Lower subsequent equipment management and training costs
Through centralized management and system optimization on the FMCS platform, overall system energy efficiency is improved

About 5–15%

⚡ Operational and management improvements

Establish centralized factory operations monitoring and management capabilities
Enhance equipment operation stability and management transparency
Simplify the operation process of the air conditioning system
Assist overseas teams in quickly building management capabilities
Establish a replicable smart factory management model

🌱 ESG and smart manufacturing value

Establish a data foundation for energy and carbon management
Enhance energy management capabilities at overseas sites
Supporting smart factories and sustainable operational development
Laying the foundation for future AI Agents and autonomous control applications

Customer background

The company is a key member of the global electronics manufacturing supply chain, with products covering information devices, communication products, smart terminals, and consumer electronics. With the rise of global supply chain restructuring and regional production trends, the company is actively expanding overseas capacity and establishing a new manufacturing base in Mexico to strengthen global supply chain resilience and market service capabilities. During the construction phase of the new plant, companies hope to simultaneously introduce smart factory operations and energy management architectures to avoid future system integration and upgrades, establishing a highly efficient and replicable smart management model from the initial phase of factory construction.

Challenges and pain points

New overseas factories require rapid establishment of management standards

The new factory equipment system is complex, and without a unified management platform and standardized control logic, it can easily increase subsequent operational and training costs.

Plant management relies heavily on personnel experience

If air conditioning, utility equipment, and energy systems rely too heavily on manual operation, personnel changes can easily lead to inconsistent management quality.

From the initial stage of factory construction, both efficiency and energy-saving goals must be considered

The company hopes to establish energy management and equipment optimization mechanisms before the new plant officially begins production, in order to reduce subsequent operating costs.

JOSUN Sustainability Solutions

The integrated model of "Consulting + Platform + Engineering" achieves a transformation from decentralized management → data-driven → continuously optimizes energy-saving transformation

Learn about our products and platforms

Visible: Energy Data Inventory and KPI Management Establishment (Energy Management)

Use an energy management system to establish energy-flow analytics and KPI management mechanisms, providing clear visibility into system-level energy consumption and equipment performance.
👉 Reduce electricity costs by approximately 5–10%.

Guandezhun: FMCS Smart Factory Integration Platform (FMCS Management System)

Deploy an integrated FMCS facility management platform to consolidate data from HVAC, utility equipment, and energy systems, enabling centralized monitoring, data analytics, and equipment management.
Platform analytics and system optimization continuously improve equipment operating efficiency and management visibility.
👉 Improve overall system energy efficiency by approximately 5–15%.

Achieved: IWA edge computing intelligent control (edge computing controller)

Introduced IWA edge computing logic control technology, standardizing and modularizing air conditioning system control logic.
Through the one-touch start function of the air conditioning system, the complexity of system operation is reduced, helping overseas teams quickly master equipment management and operational workflows.
👉 Establish a replicable smart factory management model

APPLICATION

Why JOSUN

Deep expertise in high-tech electronics manufacturing environments

Understand the high demands of high-tech electronics factories for equipment stability, energy efficiency, and operational management.

FMCS × energy management × edge computing integration

From equipment monitoring to intelligent control, we assist enterprises in establishing a complete smart factory management framework.

Enable rapid deployment of new overseas facilities

Through standardized control logic and intelligent management platforms, accelerate the establishment and operational integration of overseas bases.